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 Big bore install

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Djbison

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Posts : 62
Join date : 2013-03-11
Age : 38
Location : Vancouver BC

PostSubject: Big bore install   Thu Oct 17, 2013 9:34 pm

Im going to be doing a big bore kit on my 660 an I was just curious what kinda tools I will need other then regular ones like anything special??? An any tips on making it easy to do?

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2005 660 with 27inch xtrs on Itp rims, JBS sheave kit ,big gun exhaust, k&n filter, carb kit, full skid plates, warn winch, stereo, custom aluminum roof and heater in cab!!!!!!!
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08Rhino450SE

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PostSubject: Re: Big bore install   Thu Oct 17, 2013 10:00 pm

read about it a few times before you do it.
take your time and do it right the first time.
might need bearing puller for wrist pin.
torque wrench, assembly lube and loctite.
adhere to break-in recommendations of manufacturer.
have fun and take pride in your accomplishment bounce

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Rockin' my lil' Special Ed Fo-fitty Hot Rod Style
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Djbison

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PostSubject: Re: Big bore install   Thu Oct 17, 2013 11:21 pm

Thanks bud where can I read up on it?

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rhino727

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PostSubject: Re: Big bore install   Fri Oct 18, 2013 9:09 am

get / borrow if u can a ring compressor made for bikes it will be two parts so u can get it off when cylinder is on piston , have all your torque specs maybe stud kit ( bolts will stretch ) you can get a shop manual  that will have all needed info in it , get a 700 chain tensioner , assembly lube , an before you start to assemble clean clean clean it when you think its clean do it one more time, big mistake some make is not getting it truly clean , also pay close attention to cam timing its got a few people on the timing get all marks lined up..... take your time an double check every thing

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2007 Special Edition 660, Hotrods crank 4mm stroker , wiseco 2mm over 10/1 piston, new head ported +2 valves,  mudbuster cam, billet middle gear support, JBS sheave 14g with purple spring an friction washers , new wet clutch + 6g lead, Gibson header&muffler,4000lbs winch,26 in mud-lites  ,3in lift, snorkeled, dyna jet kit, K&N air filter with pro-flow adapter, floorboard guards, radiator guards, fender flares
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08Rhino450SE

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PostSubject: Re: Big bore install   Fri Oct 18, 2013 10:33 am

x2 on the tensioner, Jeff

here's a post from firefighter from awhile back for a 660 manual:

http://issuu.com/z.a.j./docs/lit-11616-rh-66?mode=window&pageNumber=1

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Sheave w/11.981g weights, Ryde On Dust Cover, Bighorn Mountain Goat Tires

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WV Hot Rod Rhino
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PostSubject: Re: Big bore install   Fri Oct 18, 2013 10:36 am

in stock!!!!

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2009 Yamaha Rhino 787
Hot Rod Rhino Sheave, Falicon 734 Cylinder, +6 Falicon Stroker Crank, Benchmark +1 Ported Head & T/B, JBS Deshrouded Valves, 10:1 CP Piston, 3D MSD, Dynatek Coil, Dual Muzzy's

If you need any help or have any questions give me a call 304-673-2602 or 304-877-3419
James Davis, 131 Davis Ct., Mt. Hope, WV 25880
jamesbodyshop@hotmail.com

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chuddly

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PostSubject: Re: Big bore install   Fri Oct 18, 2013 10:42 am

James...whats the price on a big bore kit?  and the middle drive gear support? all seals and everything?

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2006 Rhino 660

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Future Mods - Build complete enclosed cab, design and install heater and center console, more lights.
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WV Hot Rod Rhino
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PostSubject: Re: Big bore install   Fri Oct 18, 2013 12:26 pm

i have the middle drive support,gaskets,seal and the tensioner in stock..will get you a price on all

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2009 Yamaha Rhino 787
Hot Rod Rhino Sheave, Falicon 734 Cylinder, +6 Falicon Stroker Crank, Benchmark +1 Ported Head & T/B, JBS Deshrouded Valves, 10:1 CP Piston, 3D MSD, Dynatek Coil, Dual Muzzy's

If you need any help or have any questions give me a call 304-673-2602 or 304-877-3419
James Davis, 131 Davis Ct., Mt. Hope, WV 25880
jamesbodyshop@hotmail.com

https://www.youtube.com/user/WVHotRodRhino
https://www.facebook.com/jamesnnikki.davis
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