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 Help - Secondary Nut Rounded Off

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ChrisH

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PostSubject: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 1:52 pm

I need some ideas about how to safely remove the nut that holds the secondary sheave and fan on the shaft. I was trying to remove it, and the nut rounded off. Is there any way to remove that 22mm nut?

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ASPENDELLROVER

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 1:56 pm

I used a dremel, it worked great

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ChrisH

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 1:58 pm

Can you say more?
I am deathly afraid of damaging that shaft. Isn't that the transmission input shaft? If you fubar those threads, it could be a nightmare.

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:05 pm

I cut within a pussy hair of the threads(I was scared too) and it came right off. it was a pain in the ass but thats what James and I came up with. for some reason it happens alot to the secondary nut. if you do hit the threads you could always use a die to clean it up

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ChrisH

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:13 pm

Thanks!
I thought if having a drink to steady my hands and then carefully cutting that biotch off with my dremel. I guess this also means I will need a new nut.

 James, you got one in stock?

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:21 pm

sucks man what where you wanting to switch out now that caused you to be in there in the first place? Just curious....

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ChrisH

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:25 pm

I was going to put those anti-friction washers in. I've had them forever and was going in there to inspect and clean things up. I'm also going to mess with my wet clutch. But no dice this time! LoL

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:34 pm

ChrisH wrote:
Thanks!
I thought if having a drink to steady my hands and then carefully cutting that biotch off with my dremel. I guess this also means I will need a new nut.

 James, you got one in stock?
thats exactly what I did, when my hand got shaky I took a break and had another drink cus that shaft scared me...lol

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ChrisH

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:36 pm

ASPENDELL ROVER wrote:
I cut within a pussy hair of the threads(I was scared too) and it came right off.
I need to figure out this exact measurement. How close is that to the threads? 

Maybe I'll go check...
Laughing

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2014 Teryx4 800 LE
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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 2:38 pm

ChrisH wrote:
I need to figure out this exact measurement. How close is that to the threads?
i have found that a lot depends on whether or not the carpet matches the drapes bounce

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 3:04 pm

ChrisH wrote:
ASPENDELL ROVER wrote:
I cut within a pussy hair of the threads(I was scared too) and it came right off.
I need to figure out this exact measurement. How close is that to the threads? 

Maybe I'll go check...
Laughing
you should be relaxed when you start cutting...lol

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 3:10 pm

call me!!

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 4:47 pm

These work pretty good as well, cheap and wont mess up your threads
http://www.amazon.com/TEKTON-7580-Nut-Splitter-2-Piece/dp/B000NPZ4ZI

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thePayne

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 5:51 pm

Could you grind two of the sides of the nut flat to fit a cresant wrench and get it off instead of having to cut it off? Or maybe grind each flat side of the nut to clean up the corners and drop your socket size buy one?

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2012 Rhino 734cc Camo with JE 105.5mm 10:1 piston & Stage 2 Hotcam
JBS Sheave w/ 15gr od's & Gold spring and slugged wet clutch
Alba exhaust, Trailbright 30" LED bar w/10w cree bulbs
14" MSA M12 Diesel wheels & 27" ITP Blackwater Evo.
Dynatek CDI & Performance coil, Bazzaz Z-FI & Z-AFM, AEM A/F gauge,
Elka custom shocks, EMP rear bumper, Savant front bumper
Warn 30RT winch, VDP Ipod Stereo with 200 watt amp
Kolpin Over fender kit, Seizmik front rack
DG Inner fender guards, Master cylinder guard, Coolant guard, & radiator guard
JBS front and rear bash plates and JBS radiator shields
Pro Armor 4 points and Speed Ind. harness bar
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ChrisH

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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 6:39 pm

Thanks for all the replies. I've removed the primary nut numerous times and the secondary nut a hand full of times. There has never been an issue. Oh well.

 I talked to James and he said to try a chisel and heavy hammer. You gotta be careful of those threads. At least this nut is fairly accessible. I have some ideas now on how to remove the stubborn nut.

James has me a new one on the way.

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11:1 Piston + 734BBK + JBS Sheave + Cam + Ported Head + T/B + Muzzys + 26" Bighorns - SOLD
2014 Teryx4 800 LE
4500lb Warn
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PostSubject: Re: Help - Secondary Nut Rounded Off   Mon Sep 09, 2013 6:49 pm

Chris, were you using a 6-point socket or 12-point?
a 6-point would provide a more secure grip
i've rounded off a few myself with 12-points.

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